Abstract

In this study, a typical Grey–Taguchi method has been applied in order to select the optimal configuration of a solar air heater to achieve optimum performance. The analysis is performed for different system configurations in terms of collector type, mass flow rate, and cover type. The Grey–Taguchi method, which requires the minimum possible numbers of the demanded experiments for accomplishing a robust statistical decision for a given experimental problem, has been employed, and temperature difference and thermal performance have been used as the two main criteria. It is found that by considering the temperature difference criterion, at a mass flow rate of 0.011 kg/s, the best configuration is the double-pass solar collector owning a one-fourth pierced Plexiglas cover with a distance of 60 mm between the centers of the holes. On the other hand, by considering the thermal performance as the criterion, the best configuration at a mass flow rate of 0.032 kg/s is found to be the double-pass solar collector holding a half-pierced Plexiglas cover and a distance of 60 mm distance between the centers of the holes. Finally, once both factors are taken into consideration, the optimal configuration suggested by the method is the double-pass collector with a one-quarter pierced Plexiglas cover. The method also suggests keeping a 30 mm distance between the centers of the holes and applying 0.032 kg/s of the mass flow rate to achieve the highest performance.

Highlights

  • A solar collector has great importance in various industrial applications

  • The current study aims to find the optimal configuration of a solar air heater under certain conditions

  • 1.271 In Section 4, the results presented in Tables 3 and 4 are utilized to design the solar air heater using the best level of control parameters

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Summary

Introduction

A solar collector has great importance in various industrial applications. Due to its simple design, low maintenance cost, and economic feasibility, a solar air heater is more widely used compared to other solar systems [1]. The conventional solar air heaters consist of an absorber plate and a glass cover on top of it that forms a narrow channel wherein the air stream is heated in and directed through it [6] Since different factors, such as mass flow rate, plate sheet material, cover type, collector dimensions, etc., affect the solar air heater performance, researchers have adopted different techniques to increase the performance of solar collectors by changing the configuration of the system [7,8,9]. The thermal performance of a flat-plate solar air heater was optimized by taking advantage of the genetic algorithm and considering different operating parameters [6]. To the best of the authors’ knowledge, this issue has not been previously studied and it is obvious that the optimal condition leads to the maximum thermal performance of the system

Performed Experimental Research
Grey–Taguchi Design
Analysis of Results and Discussion
Identifying the Most Effective Factor
Identifying the Best Level of Each Factor
The graphcriteria of marginal
Conclusions
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