Abstract
<p>Maintenance cost becomes one of the problems that manufacturing company is facing nowadays due to<br />lack of maintenance system. The main objective of this research is to reduce the maintenance cost on auto<br />rooting machine in toy manufacturer by developing a scheduled preventive maintenance. Data of machine<br />breakdowns and costs related to maintenance, components, and the interval time of failure for each machine<br />were collected. To develop a preventive maintenance system, the interval of component replacement must be<br />determined. The minimum cost model is attained by finding the right interval time. The result of this research<br />shows that by implementing proposed maintenance schedule the machine reliability has 45% increase and<br />maintenance cost decreases by 48%.</p>
Highlights
PT X Indonesia, one of the leading toy manufacturer, is a subsidiary of the worlds largest toy manufacturer, located at El Segundo, California
It was known that top frequency of critical component causing machine failures were needle, cutter and looper
The interval time to failure data are presented as Table 2
Summary
PT X Indonesia, one of the leading toy manufacturer, is a subsidiary of the worlds largest toy manufacturer, located at El Segundo, California. One of the companys vision is to be a globally competitive manufacturer or premier toy brands. The company must deliver the high quality products to meet the customers satisfaction. The research was conducted in one of the machines in full auto rooting area. Full auto rooting machine is used for rooting the yarn becomes the
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