Abstract

The microstructures of quenched and tempered steels have been traditionally explored by transmission electron microscopy (TEM) rather than scanning electron microscopy (SEM) since TEM offers the high resolution necessary to image the structural details that control the mechanical properties. However, scanning electron microscopes, apart from providing larger area coverage, are commonly available and cheaper to purchase and operate compared to TEM and have evolved considerably in terms of resolution. This work presents detailed comparison of the microstructure characterization of quenched and tempered high-strength steels with TEM and SEM electron channeling contrast techniques. For both techniques, similar conclusions were made in terms of large-scale distribution of martensite lath and plates and nanoscale observation of nanotwins and dislocation structures. These observations were completed with electron backscatter diffraction to assess the martensite size distribution and the retained austenite area fraction. Precipitation was characterized using secondary imaging in the SEM, and a deep learning method was used for image segmentation. In this way, carbide size, shape, and distribution were quantitatively measured down to a few nanometers and compared well with the TEM-based measurements. These encouraging results are intended to help the material science community develop characterization techniques at lower cost and higher statistical significance.

Highlights

  • Electron microscopy techniques are widely used to characterize microstructures corresponding to various alloying and fabrication conditions

  • Having a slightly inferior spatial resolution compared to transmission techniques, FE-Scanning electron microscopy (SEM) data can offer comparable capability as transmission electron microscope (TEM) regarding grain microstructure and second-phase precipitation

  • (3) Martensite grains were successfully analyzed using automated Electron Backscatter Diffraction (EBSD) and postprocessing to provide quantitative grain size distributions based on thousands of grains allowing the extraction of specific grain distributions based on the grain aspect ratio

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Summary

Introduction

Electron microscopy techniques are widely used to characterize microstructures corresponding to various alloying and fabrication conditions. Scanning electron microscopy (SEM) allows one to obtain characterization and distribution of the multiphase components of an alloy at the macro- and microscales, i.e., from microns to centimeters. For fine microstructure characterization, the transmission electron microscope (TEM) has been preferred since it provides atomic scale resolution with various imaging modes and crystallographic information using in situ electron diffraction techniques [3]. TEM requires long and sophisticated sample preparation techniques [4, 5] in order to obtain an electron transparent sample. TEM and its necessary specimen preparation techniques

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