Abstract

ABSTRACTThe Vacuum/Steam/Vacuum surface intervention pilot plant processor was scaled up to a mobile unit that can be transported to close proximity of chicken processing plants. After several modifications to the mandrel that supports the broiler carcass in the treatment chamber to minimize mechanical damage, the unit was capable of 1.1 log cfu/mL kill of inoculated Listeria innocua and 1.4 log cfu/mL kill of inoculated E. coli K‐12. Field tests achieved 1.4 log kill of E. coli and 1.2 log kill of Campylobacter on freshly processed chicken using 3 cycles and 138C saturated steam. But, there was extensive mechanical damage. the mandrel was modified in the Eastern Regional Research Center pilot plant to eliminate the mechanical damage. With mechanical damage eliminated, the bacteria kill was 1.1–1.5 log of inoculated E. coli K‐12 with a total process time of 1.1 s.

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