Sagged phosphatic Nantgarw porcelain (ca. 1813-1820): Casualty of overfiring or a fertile paste?

Abstract

Nantgarw phosphatic (bone-ash) porcelain (ca. 1813–1820) is renowned for its translucency and the high quality of its enamel decoration. However, only a small proportion of its wares (perhaps 10%) were successfully fired due to sagging (body distortion) and other problems. This indicates that: (1) In terms of its potential for generating a minimum melt, the Nantgarw paste had an unusually fertile composition, or (2) Nantgarw's staff had difficulties in controlling kiln temperatures, so that its wares tended to be overfired. This issue has been addressed using analytical data for sherds excavated from the factory site. Detailed modal, petrographic, and geochemical data demonstrate that extensively sagged wasters contain a high proportion (∼43–63 vol %) of a former melt phase but are surprisingly porous (7–25 vol % pores). In terms of minimum melt generation, the sagged samples have a more fertile bulk composition than their successfully fired counterparts. Most of the wasters contain subsolidus anorthite (∼An95) enclosed by a melt phase with (once corrected for entrained silica polymorph crystallites) a eutectic (minimum melt) composition. The anorthite, however, was completely resorbed by the melt in some of the sagged samples, which subsequently crystallized liquidus anorthite that displays a quenched morphology. These samples were therefore fired above (Tmax <1430°C, as estimated from melt compositions) the eutectic (T∼1290°C) in the anorthite–tricalcium phosphate–silica system. The fact that other wasters contain subsolidus anorthite and a minimum melt shows that firing at the eutectic did not guarantee a successful firing, regardless of the melt fertility of the paste. It is likely that the duration of firing near Tmax and character of the object (i.e., flatware vs. hollow-ware) were also important variables in this regard. In addition to producing their well-known phosphatic wares, Nantgarw's proprietors apparently also experimented with silicious pastes with compositions akin to true porcelain. Some of silicious sherds found at the site have a lead-bearing (∼15 wt % PbO) glaze, indicating that they survived an early, high temperature biscuit firing, after which they were fired at lower temperature in the glost kiln (i.e., a “soft-paste type” firing sequence). Evidence that the Nantgarw kiln could achieve temperatures in the order of 1400°C further suggests that these silicious sherds are b.f. wasters. © 1999 John Wiley & Sons, Inc.