Abstract

Process operational safety plays an important role in designing control systems for chemical processes. Motivated by this, in this work, we develop a process Safeness Index-based economic model predictive control system for a broad class of stochastic nonlinear systems with input constraints. A stochastic Lyapunov-based controller is first utilized to characterize a region of the state-space surrounding the origin, starting from which the origin is rendered asymptotically stable in probability. Using this stability region characterization and a process Safeness Index function that characterizes the region in state-space in which it is safe to operate the process, an economic model predictive control system is then developed using Lyapunov-based constraints to ensure economic optimality, as well as process operational safety and closed-loop stability in probability. A chemical process example is used to demonstrate the applicability and effectiveness of the proposed approach.

Highlights

  • Process operational safety has become crucially important in the chemical industry since the failure of process safety devices/human error often leads to disastrous incidents causing human and capital loss [1]

  • In [2], the Safeness Index function S( x ) was developed to indicate the level of safety of a given state, through which process operational safety was integrated with process control system design to account for the process operational safety considerations resulting from multivariable interactions or interactions between units

  • A Safeness Index-based Lyapunov-based economic model predictive control (LEMPC) design was developed for stochastic nonlinear systems

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Summary

Introduction

Process operational safety has become crucially important in the chemical industry since the failure of process safety devices/human error often leads to disastrous incidents causing human and capital loss [1]. A new class of economic model predictive control systems (EMPC), in which the cost function penalizes process economics instead of the distances from the steady-state in a general quadratic form, was utilized to account for process operational safety and economic optimality based on a function called the Safeness Index [2,3]. Under the assumption of the stabilizability of the origin of the stochastic nonlinear system via a stochastic Lyapunov-based control law, a process Safeness Index function and the level sets of multiple Lyapunov functions are first utilized to characterize a safe operating region in state-space, starting from which recursive feasibility and process operational safety are derived in probability for the stochastic nonlinear system under an economic model predictive controller. A nonlinear chemical process example is used to demonstrate the application of the proposed stochastic Safeness Index-based LEMPC

Notations
Class of Systems
Stabilizability Assumptions
Main Results
Process Safeness Index
Safeness Index-Based LEMPC
Safeness Index-Based LEMPC Using Multiple Level Sets
Stochastic Safeness Index-Based LEMPC
Sample-And-Hold Implementation
Stability in Probability
Feasibility in Probability
Application to a Chemical Process Example
Conclusions
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