Abstract

Additive manufacturing of lattice structures provides materials with enhanced strength, stiffness, and lightweight properties. While most research focuses on stiff, low‐stretch materials like metals and acrylonitrile butadiene styrene, herein, the tensile behavior of soft, elastomeric lattice structures is explored. Soft‐material 3D‐printing advancements have enabled increased usage of directly printed soft robots. Traditional fluidic elastic actuators, however, face limitations due to the ballooning effect of soft polymers, causing potential explosions or leakages. To mitigate this, the study proposes using a soft lattice structure to reinforce soft inflatable robots, thereby reducing the ballooning effect and increasing design freedom. Herein, soft lattices are fabricated using Agilus30 in a Stratasys J735 printer and their behaviors under compression and stretching are compared. It is indicated in the results that lattice reinforcement maintains the soft robot's shape under higher pressure and allows tunability of stiffness with variable internal pressure. The implementation of this method in non‐convex soft robots successfully demonstrates its anti‐ballooning effect.

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