Abstract

Cold-formed steel (CFS) sections are commonly used in modern roof construction. Most purlin members are of thin-walled open cross section. They are usually subjected to roof loading at the top flange in either an upward or a downward direction. The load application points, where the sheeting/purlin connections are located, are often eccentric to the shear centre, and thus inevitably generate a torsional moment that will induce twisting and/or warping deformations in addition to bending deflection. This type of complexity associated with the loading conditions will be exacerbated by the occurrence of single- or mixed-mode buckling (e.g. overall, distortional and local buckling) due to compression flanges tending to move sideways. The connections between purlin and roof sheeting provide a restraining effect on purlin members by preventing such lateral and twisting movements, and thus have a beneficial effect on their load-carrying capacity. In design practice, this effect should be taken into account from a design-efficiency perspective. To this end, a key step is to quantify the rotational restraint stiffness by using an engineering-orientated model. This paper firstly reports a series of torsional restraint tests (F-tests) for both sigma and zed sections. Two loading directions were examined by adjusting the purlin fixing direction. The rotational angles between the connected flange and sheeting were recorded at each loading step, from which the moment–rotation curves were produced and presented for each test case. A linear relationship has been observed for the moment–rotation relationship from all test specimens. Secondly, a hand calculation model for calculating the rotational stiffness at each connection was developed. In that model, the rotation was deemed to be primarily caused by the localised deformation of the roof sheeting and the distortional deformation of the purlin flange. The rotation caused by the separation of connection was found to be negligible. The model was validated by the experimental test results and an example was presented to demonstrate the application of the model proposed. The rotational stiffness calculated by this model can be used to evaluate the input parameters required for numerical modelling of purlin–sheeting interaction.

Highlights

  • Cold-formed steel (CFS) sections have a wide range of applications in modern construction, such as being used as purlins or as side rails in light-weight buildings [1]

  • Li et al [8] has presented an analytical method for predicting the flexural behaviour of zed purlins under uplift load when they are partially restrained by roof sheets

  • The reason that the measured behaviour of the roof sheet is stiffer than the calculation model, as shown in Fig. 10, is due to there being a concentrated line load induced by the contact line between the purlin flange and roof sheeting

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Summary

Introduction

Cold-formed steel (CFS) sections have a wide range of applications in modern construction, such as being used as purlins or as side rails in light-weight buildings [1]. Research by Sokol [9] focused on the lateral torsional buckling of purlins restrained by sheeting, and developed a semi-analytical method taking into account the effects of anti-sag bars and the moment gradient All these studies concur that roof sheeting provides both lateral and rotational restraint to purlins. The model takes account of purlin–sheeting interaction and the effect of loading directions by considering the rotational stiffness being contributed by the localised bending of the roof panel and the bending of the purlin flange panels at the connection point. This analysis is based on Kirchhoff thin plate theory. A series of rotational restraint tests (F-test) were conducted and the results were used to validate the analytical model

Test specimens
Test set-up and instrumentation
F-test results
A Screw point
Analytical model
Results validated by experimental data
Parametric study
Application of the developed model in numerical simulation
Conclusion
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