Abstract

The poor creep resistance at room temperature is the critical issue limiting magnesium (Mg) alloys to be structural components in engineering fields. In this study, we designed a novel Mg-6Zn-0.4Mn-0.3Al-0.2Ca (ZMAX6000) alloy, which had superior creep properties at room temperature, and the steady creep rate of ZMAX6000 (2.52×10−9 s−1) alloy was one order of magnitude lower than that of pure Mg (5.0×10−8 s−1) and AZ31 alloy (1.5×10−8 s−1), when the creep stress is equivalent to the 0.8 yield stress (YS). The ZMAX6000 alloy featured icosahedral quasicrystal phases (I-phases) distributed at almost all triangular grain boundaries. The room temperature creep threshold stress (σ0) and stress exponent (n) for the I-phase enhanced ZMAX6000 alloy were σ0 = 209 MPa and n = 4.9, respectively. I-phases can act as barriers to grain boundary sliding, and the high-density nanoscale second phases inside the grains can impede the dislocation slip. Consequently, the ZMAX6000 alloy exhibits excellent creep properties at room temperature. The cross-slip consisting of basal < a > dislocation and prismatic < a > dislocation, as well as the pyramidal <c + a> slip are the main creep mechanisms of the ZMAX6000 alloy at room temperature.

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