Abstract
In real industrial scenarios, the working conditions of bearings are variable, and it is therefore difficult for data-driven diagnosis methods based on conventional machine-learning techniques to guarantee the desirable performance of diagnosis models, as the models assume that the distributions of both the training and testing data are the same. To enhance the performance of the fault diagnosis of bearings under different working conditions, a novel diagnosis framework inspired by feature extraction, transfer learning (TL), and feature dimensionality reduction is proposed in this work, and dual-tree complex wavelet packet transform (DTCWPT) is used for signal processing. Additionally, transferable sensitive feature selection by ReliefF and the sum of mean deviation (TSFSR) is proposed to reduce the redundant information of the original feature set, to select sensitive features for fault diagnosis, and to reduce the difference between the marginal distributions of the training and testing feature sets. Furthermore, a modified feature reduction method, the local maximum margin criterion (LMMC), is proposed to acquire low-dimensional mapping for high-dimensional feature spaces. Finally, bearing vibration signals collected from two test rigs are analyzed to demonstrate the adaptability, effectiveness, and practicability of the proposed diagnosis framework. The experimental results show that the proposed method can achieve high diagnosis accuracy and has significant potential benefits in industrial applications.
Highlights
Rolling element bearings (REBs) are one of the most common machine elements of rotating machinery equipment in modern industry and smart manufacturing [1, 2], and the health state of REBs can seriously affect the safe and stable operation of rotary mechanical equipment [2]
Data-driven fault diagnosis consists of four steps, namely, signal collection and processing, feature extraction, feature reduction, and pattern recognition [5,6,7,8], among which feature extraction is the crucial step for the extraction of more useful information of the original vibration signals for fault pattern recognition
local Fisher discriminant analysis (LFDA) considers the neighbor relationships between samples of the same class while ignoring those between samples of different classes. Aiming at this problem and inspired by the attributes of the maximum margin criterion (MMC) and LFDA, this paper proposes a novel feature reduction method, local maximum margin criterion (LMMC), which is an improved MMC. e LMMC naturally inherits the merits of the MMC and LFDA, and the underlying idea of the solution to the problem mentioned previously is that the optimization objective of LFDA can be integrated into the MMC; in addition, the neighbor relationships between samples of different classes are taken into consideration
Summary
Rolling element bearings (REBs) are one of the most common machine elements of rotating machinery equipment in modern industry and smart manufacturing [1, 2], and the health state of REBs can seriously affect the safe and stable operation of rotary mechanical equipment [2]. Because the vibration signals usually carry rich information about the machine operating conditions, the vibration signals collected from REBs have been commonly used as the analytical signals in many intelligent machine fault diagnosis systems [5]. Data-driven fault diagnosis consists of four steps, namely, signal collection and processing, feature extraction, feature reduction, and pattern recognition [5,6,7,8], among which feature extraction is the crucial step for the extraction of more useful information of the original vibration signals for fault pattern recognition. Most existing data-driven intelligent diagnosis methods have two main limitations that hinder their applicability in real industrial scenarios [5, 6, 9]: (1) most existing feature extraction and fault classification models assume that the training and testing data have the same distributions.
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