Abstract

Vibration signal analysis is one of the most effective methods for mechanical fault diagnosis. Available part of the information is always concealed in component noise, which makes it much more difficult to detect the defection, especially at early stage of the development. This paper presents a new approach for mechanical fault diagnosis based on time domain analysis and adaptive fuzzyC-means clustering. By analyzing vibration signal collected, nine common time domain parameters are calculated. This lot of data constitutes data matrix as characteristic vectors to be detected. And using adaptive fuzzyC-means clustering, the optimal clustering number can be gotten then to recognize different fault types. Moreover, five parameters, including variance, RMS, kurtosis, skewness, and crest factor, of the nine are selected as the new eigenvector matrix to be clustered for more optimal clustering performance. The test results demonstrate that the proposed approach has a sensitive reflection towards fault identifications, including slight fault.

Highlights

  • Rolling bearing element is a key component in engineering machinery and any slight damage may lead to unexpected suspension of production, even industrial accidents

  • In order to analyze the vibration signal, new unpitched sound would be unexpectedly added by complex approaches to weaken the original noise, either frequency domain analysis or time-frequency analysis, which makes it difficult to detect micro fault

  • He [18] proposed a fault diagnosis approach based upon principal component analysis (PCA) method and fuzzy C-means (FCM) clustering

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Summary

Introduction

Rolling bearing element is a key component in engineering machinery and any slight damage may lead to unexpected suspension of production, even industrial accidents. It has special advantages, but the situation that no acoustic emission signal will be detected for a stable defection limits its application Vibration analysis, another one of the most effective rolling bearing fault diagnosis techniques, hops off the limitation of AE. In order to analyze the vibration signal, new unpitched sound would be unexpectedly added by complex approaches to weaken the original noise, either frequency domain analysis or time-frequency analysis, which makes it difficult to detect micro fault. He [18] proposed a fault diagnosis approach based upon principal component analysis (PCA) method and fuzzy C-means (FCM) clustering. It is stretched thin by the case of unpredictable operating conditions. The experiment results showed the validity and robustness of the method in the application of fault detection of micro size, which would be potential for diagnosing faults at early stage of their development

Theoretical Basis of the Analysis
Experimental Analysis and Verification
Result and Discussion
Conclusion
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