Roll Eccentricity Phase Identification System

Abstract

Roll eccentricity is widespread in the strip mill, has cyclical impact on strip thickness, so disturbance compensation is required to improve the product quality. The key step of disturbance compensation is to obtain reliable roll eccentricity signal. Existing direct measurements of roll eccentricity signal method requires special equipments with high precision but not practical enough. There are few detection methods which including rolling velocity. Roll eccentricity signal is difficult to directly measured, should fuse many kinds of detectable signal to be extracted through the data analysis which includes rolling force, roll gap, incoming thickness of rolled piece, exit thickness, tension, and so on. This paper puts the four high mill as an object, according to the influence of the main factors of roll eccentricity ——backup-roll eccentricity for analysis, develops a Roll Eccentricity Phase Identification System. This system extracts from amplitude of eccentricity signal, combines eccentricity signal’s frequency with phase through roll segmentation marker integrating rolling speed, according to its cyclical change law to achieve the signal calibration by testing amplitude characteristics to determine the phase of roll eccentricity of the current rolling area. After determining the signal phase, detect the phase of eccentricity signal according to integration of rolling speed, and through phase detection to ensure the reliability of the detectable phase. This system is verified by the experiment in four high mill, the results show that the method of phase detection of eccentricity is effective, it provides a simple and effective new way for the phase extraction of roll eccentricity signal, and can used in similar condition.