Abstract

In this study, the effects of Sn as a process control agent (PCA) on the final powder sizes, morphology, homogenization and alloying process of a new titanium alloy were investigated. Two kinds of powders, Ti10Ta8Mo and Ti10Ta8Mo3Sn (wt %), were prepared using a mechanical alloying process. For the Ti10Ta8Mo3Sn (wt %) alloy, the Sn element was used as PCA to enhance the milling process in the planetary ball mill. The milling process of both compositions was carried out with 200 rpm for 10, 15, 20, 40, 60, 80 and 100 h. The results confirmed that using Sn as a process control agent can result in a relatively good size distribution and better yield performance compared to samples without Sn addition. The phase analysis using X-ray diffraction proved the formation of the α nanocrystalline phase and the partial phase transformation from α to nanocrystalline β phases of both alloy compositions. The Scaning Electron Micoscope- Backscattered Electrons SEM-BSE results confirmed that the use of Sn as the PCA can provide a better homogenization of samples prepared by at least 60 h of ball milling. Furthermore, the presence of Sn yielded the most uniform, spheroidal and finest particles after the longest milling time.

Highlights

  • IntroductionMechanical Alloying (MA) is a method of processing a powder without liquefaction, which consists in the repetitive cold welding and cracking of particles as a result of the reciprocal collision of milling balls and powder particles [1,3,4,5]

  • Considered to be an unconventional production method, the ball mill is a simple and cost-effective way of producing homogeneous and ultrafine powders in small production runs [1,2].Mechanical Alloying (MA) is a method of processing a powder without liquefaction, which consists in the repetitive cold welding and cracking of particles as a result of the reciprocal collision of milling balls and powder particles [1,3,4,5]

  • The results show that the obtained yield mainly depends on the applied milling time

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Summary

Introduction

Mechanical Alloying (MA) is a method of processing a powder without liquefaction, which consists in the repetitive cold welding and cracking of particles as a result of the reciprocal collision of milling balls and powder particles [1,3,4,5]. Cold welding of different powder particles takes place when particles mutually penetrate each other after subsequent collisions with the balls [6]. The fracture process occurs when the larger particles disintegrate into smaller pieces due to overloading as a result of continuous collisions [7,8].

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