Rock drilling performance of rotary ultrasonic tools incorporating PZT piezoceramic and Mn:PIN-PMN-PT piezocrystal

Abstract

High performance Mn:PIN-PMN-PT piezocrystal material is investigated to understand if its extraordinary properties can replace the traditional hard piezoceramic material for space exploration applications. A bolted Langevin-style ultrasonic drill tool incorporating a pair of Mn:PIN-PMN-PT piezocrystal rings is built to compare with a same configuration ultrasonic drill tool actuated with a pair of hard piezoceramic rings, which are tuned to the first longitudinal mode (L1) at around 20 kHz. From the characterisation results, it is observed that the piezocrystal material presents significantly greater values of relative permittivity, electromechanical coupling coefficient, and piezoelectric charge coefficient than the hard piezoceramic material. Despite these outstanding properties, the piezocrystal driven ultrasonic drill tool shows similar displacement amplitudes to its counterpart. Nonetheless, the impedance magnitude of the piezocrystal driven ultrasonic drill tool at resonance is a magnitude lower than the piezoceramic actuated drill tool, due to the large piezoelectric charge coefficient d33. Ultrasonic rock drilling experiments suggest that the cutting force for sandstone and marble are greatly reduced, but limestone and tuff are less affected.In general, the piezocrystal driven ultrasonic drill tool demonstrates a marginally improved cutting performance than the piezoceramic actuated drill tool, in terms of lower cutting force and motor power consumption, however, the tool wear appears slightly poorer. The research outcome of this paper indicates that the thickness mode of the piezocrystal rings might not be the optimal form of excitation, which could be due to the piezoelectric losses at high excitation levels, so other excitation conditions and vibration modes will need to be explored to fully adopt the extraordinary material properties of the piezocrystal material.