Robotic check of a subassembly, and its simulation

Abstract

This paper discusses a quality inspection process of a subassembly of a battery cover, which is performed with an industrial robot equipped with an intelligent end-effector. The subassembly has a plastic pin and a torsion spring part. During intended use of the unit, the necessary force to actuate the pin is determined with measurements and simulations. In the measurement a self-devised intelligent end-effector is equipped with a microcontroller and a beam type load cell in order to measure the spring force. The main aim is to make an automatic decision without operator intervention at the quality check process, which is related to the quality of the subassembly. In the simulation deformation of the spring part is modeled with geometrically nonlinear 2D beam finite elements in the course of assembly and intended use. Co-rotational approach is used to consider the large displacements and rotations with small strains. Penalty method is applied to treat the contact between the spring and pin parts.