Abstract

Oil and gas well cements are multimineral materials that hydrate under high pressure and temperature. Their overall reactivity at early ages is studied by a number of techniques including through the use of the consistometer. However, for a proper understanding of the performance of these cements in the field, the reactivity of every component, in real-world conditions, must be analysed. To date, in situ high energy synchrotron powder diffraction studies of hydrating oil well cement pastes have been carried out, but the quality of the data was not appropriated for Rietveld quantitative phase analyses. Therefore, the phase reactivities were followed by the inspection of the evolution of non-overlapped diffraction peaks. Very recently, we have developed a new cell specially designed to rotate under high pressure and temperature. Here, this spinning capillary cell is used for in situ studies of the hydration of a commercial oil well cement paste at 150 bars and 150 °C. The powder diffraction data were analysed by the Rietveld method to quantitatively determine the reactivities of each component phase. The reaction degree of alite was 90% after 7 h, and that of belite was 42% at 14 h. These analyses are accurate, as the in situ measured crystalline portlandite content at the end of the experiment, 12.9 wt%, compares relatively well with the value determined ex situ by thermal analysis, i.e., 14.0 wt%. The crystalline calcium silicates forming at 150 bars and 150 °C are also discussed.

Highlights

  • Portland cement (PC) is the most manufactured product in the world, as it is the main component of the construction industry [1]

  • The hydration of PC basically consists of two set of reactions: the silicate reactions and the aluminate reactions [3]

  • Fineness is as important as the phase composition to understand the kinetic of the reactions at early ages as these strongly depends upon the particle sizes

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Summary

Introduction

Portland cement (PC) is the most manufactured product in the world, as it is the main component of the construction industry [1]. Cement nomenclature will be used for describing the cement phases: C = CaO, S = SiO2 , A = Al2 O3 , F = Fe2 O3 , S = SO3 , and H = H2 O. C4 AF or tetracalcium aluminoferrite, and ~5 wt% of C3 A or tricalcium aluminate (ideal stoichiometries: Ca3 SiO5 , Ca2 SiO4 , Ca4 Al2 Fe2 O10 and Ca3 Al2 O6 , respectively). The hydration of PC basically consists of two set of reactions (that interact with each other): the silicate reactions and the aluminate reactions [3]. C3 S is the most important phase in PC. Under normal conditions of pressure and temperature, the hydration reaction of C3 S [4] consists of its dissolution and Materials 2019, 12, 1897; doi:10.3390/ma12121897 www.mdpi.com/journal/materials

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