Rheology of sols and fiber drawing

Abstract

The investigations on the viscosity of the metal alkoxide solutions in the course of hydrolysis and condensation reactions leading to the gelation of sols have been reviewed. All the solutions which gel finally show a continuous increase in viscosity with time until they gel at a certain viscosity higher than about 100 P which is dependent on the composition of the starting solution. When a metal alkoxide solution is catalyzed with an acid and its water content is small at less than 4 or 5 in the water to alkoxide mol ratio, the solution exhibits spinnability at viscosities above about 10 P and becomes drawable into gel fibers, whereas no spinnability appears when a solution contains a large amount of water or is catalyzed with an alkali like ammonia. The investigations on the relation between the reduced viscosity and the concentration or the relation between the intrinsic viscosity and the number-averaged molecular weight have made it clear that the spinnable silicon alkoxide solutions have long-shaped siloxane particles and non-spinnable solutions have round particles. It has been established that spinnable solutions exhibit Newtonian flow behavior up to high viscosities, where fibers can be drawn, while non-spinnable solutions exhibit marked structural viscosity and, sometimes, thixotropy. Similar behavior is confirmed in the alumina solutions prepared from inorganic salts. It has been reported that the viscosity measurements provide information on the rate of the reaction leading to gelation. It is also known that the viscosity of the alkoxide solution controls the thickness of the thin coating film made by the dip-coating technique using an alkoxide solution.