Abstract

The addition of fly ashes in cement pastes is tested to optimize the forming of cement based material by extrusion. Two sizes of fly ashes grains are examinated. The rheology of concentrated suspensions of ashes mixes is studied with a parallel plates rheometer. In stationary flow state, tested suspensions viscosities are satisfactorily described by the Krieger‐Dougherty model. An “overlapped grain” suspensions model able to describe the bimodal suspensions behaviour is proposed. For higher values of solid volume fraction, Bingham viscoplastic behaviour is identified. Results showed that the plastic viscosity and plastic yield values present minimal values for the same optimal formulation of bimodal mixes. The rheological study is extended to more concentrated systems using an extruder. Finally it is observed that the addition of 30% vol. of optimized ashes mix determined a significant reduction of required extrusion load.

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