Abstract

The rheological behavior of dope solutions of poly(acrylonitrile‐co‐itaconic acid) or poly(AN‐co‐IA) is important from the point of view of deriving the spinning conditions for good quality special acrylic fibers. The viscosity of the resin dope is dictated by the polymer concentration, molar mass, temperature and shear force. The dynamic shear rheology of concentrated poly(AN‐co‐IA) polymer dope solutions in N, N‐dimethylformamide, in the molar mass (M¯v) range of 1×105 to 1×106 g/mol, was investigated in the shear rate (γ′) range of 1×101 to 5×104 min−1. An empirical relation between η and M¯v was found to exist at constant shear rate. The dope viscosity was dependent on the molar mass and the shear rate at a given temperature (T) and concentration. The polymer molar mass index of dope viscosity (m) was calculated as functions of concentration (c), shear rate and temperature. The m values increased with shear rate and temperature. A master equation relating m, with shear rate and temperature was derived for a given dope concentration. At higher shear rates, m tends to the value of 3.4, which is close to the molar mass index of viscosity reported for molten thermoplastics. m increased significantly with shear rate and nominally with temperature, while an increase in concentration decreased it. The onset of shear thinning of the dope shifted to a lower shear rate regime with an increase in polymer concentration and the molar mass. For a given value of molar mass, the increase in viscosity of the dope solution with polymer concentration was dependent on the shear rate.

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