Abstract

In rotational molding process, polymer powders undergo a cycle of heating, melting, cooling, and subsequent solidification in the mold. Resins, like linear low‐density polyethylene (LLDPE), are used in this process on a large scale mainly because of its good mechanical properties and excellent thermal stability. Yet, incorporation of additives is necessary to further improve the visco‐elastic, thermal as well as melt flow properties of the resin. This study investigates the effects of nanocomposites of fumed silica (FS) with rotationally moldable LLDPE. Thermal transitions in the LLDPE‐FS nanocomposites were investigated and correlated with their melt flow characteristics. The effect on melt processing during rotational molding and compounding, were analyzed by melt flow index and torque rheometry studies. A suitable blend of FS in LLDPE has been recommended for rotational molding based on rheological studies and dynamic mechanical analysis. POLYM. COMPOS., 37:2995–3002, 2016. © 2015 Society of Plastics Engineers

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