Abstract

Since 2010, the ultraviolet fluorescence (UVF) method is used to identify defects in wafer-based crystalline silicon photovoltaic (PV) modules. We summarize all known applications of fluorescence imaging methods on PV modules to identify defects and characteristics. The aim of this review is to present the basic principles for the interpretation of UVF images. The method allows for detection of cell cracks in a chronological order of occurrence, visualizing hot parts in a PV module, and identifying deviating bill of materials of PV modules. The effects of various material combinations on the UVF are reproduced in the lab and explained for the first time. Seasonal effects on the UVF are presented for the first time. In addition, some not yet understood features in the images are shown and discussed. Furthermore, the application of UVF imaging for manual, hood-based, and drone-based inspection is presented. The analysis speed of the three methods has been measured under real conditions. For the manual inspection, we found an evaluation speed of 250 modules/h, for a hood-based system 200 modules/h and the drone-based method allows an imaging speed of up to 720 modules/h.

Highlights

  • U LTRAVIOLET fluorescence (UVF) measurements are widely used for many applications

  • In 2010, Schlothauer proved that dark lines in the UVF images of PV modules correlate with cracks in the solar cells [7], [8]

  • We introduce the basics of the UVF method as it is used for PV module inspection

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Summary

INTRODUCTION

U LTRAVIOLET fluorescence (UVF) measurements are widely used for many applications. In 2010, Schlothauer proved that dark lines in the UVF images of PV modules correlate with cracks in the solar cells [7], [8]. One of the authors demonstrated the application of the method in a PV system to analyze the fraction of cell cracks in PV modules [9]. Multiple publications followed describing the development of mobile measurements systems, enabling PV applications of UVF imaging and spectroscopy both in the field and the laboratory [10], [11], [12], [13], [14]. We give a detailed look on the applicability of the method for PV module reliability analysis and on the practicability of the method

DESCRIPTION OF THE UV FLUORESCENCE METHODS
ORIGINS OF UVF IN PV MODULES
UVF of the Front Glass of a PV Module
UVF of the Lamination Material After Manufacturing
UVF of the Encapsulation in front of a Solar Cell
UVF of the Encapsulant Between Solar Cells
UVF in the Encapsulant Along the Edges of the Solar Cells
UVF in the Encapsulant Above Cell Cracks
UVF Along the Cell Interconnect Ribbon
Effect of Lamination Material Type and Material Combinations on UVF Patterns
Influence of Backsheet Type on UVF Pattern
Temperature of the Module During Measurement
Temperature of the UV LED Source During Measurement
Temperature of the Camera During Measurement
Temperature History of PV Module
Photobleaching Rate of UV Fluorescence
Humidity Dose
DETECTABLE FAILURE TYPES FOR PV MODULES AND ARRAYS
Cell Cracks
Hot Spots
Manual Setup
Day Time Setup
Drone-Based Setup
Occupational Safety
Findings
CONCLUSION
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