Abstract

Through equipment monitoring, the uptimes of machines are enhanced in the industrial applications. The unpredicted failures risks are minimized by the proper equipment monitoring. The machine vibrations are increased caused by the failure modes. The vibration data requires effective analysis by the accurate assessment of the machine equipment. For fault feature selection and detection of faults in rotating equipment, the empirical knowledge is required. Low efficiency of the methods and motor speed control are the main drawbacks of the existing techniques. So the basic aim of this paper is the detection of rotating equipment faults by utilizing the vibration analysis. The motor vibration is analyzed and monitored using spectrum analysis. The spectral content are extracted and fed into the classifier like k-Nearest neighbors (KNN), back-propagation neural network BPNN, Sparse Representation Classifier (SRC), Support vector machine (SVM) and Random Forest (RF) for the type of failure prediction and analyze the unbalance condition (UNB), bearing faults (BDF), and broken rotor bars (BRB) faults. The RF classifier is better as compared to other classifiers in terms of accuracy, precision and recalls values by approximately 10.92 %, 11.03 % and 20.13 % respectively.

Highlights

  • In modern industry, rotating machinery is the most used machine like compressors, industrial fans, and aircraft engines [1]

  • The machine vibrations are increased by all the failure modes and is the most widely technique for equipment condition determination

  • An AC motor drive is utilized to control the operational speed of the motor and set up the motor condition monitoring experiment

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Summary

Introduction

In modern industry, rotating machinery is the most used machine like compressors, industrial fans, and aircraft engines [1]. Faults may develop due to the high service load. The whole system is shutdown if the fault is not diagnosed in a timely way. Faults should be detected as early as possible to ensure the safe machinery operation safely. The rotating part of machine is highly prone to defects and commonly in non-linear and non-stationary rotating machines [2, 3]. The defect in the machine is due to the surface roughness, dents, pits, etc., and it may be imminent

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