Review of WEDM studies on metal matrix composites

Abstract

At present, the growing needs and design requirements with significant weight savings as well as high strength-to-weight ratio as compared to conventional materials raised a growing interest towards composite materials. Metal matrix composites (MMCs) are extensively used in fields like aerospace, automobiles and army-defence applications due to their high specific strength, low coefficient of thermal expansion, wear resistance, high durability, excellent physical and mechanical properties. The filler reinforcements like SiC, TiC, Al2O3 improve the stiffness, specific strength, creep properties of MMCs, but the presence of such hard reinforcements makes MMCs difficult to machine through conventional machining processes. Wirecut electrical discharge machining (WEDM) is highly precise thermoelectrical process and is considered ideal for machining very hard materials, intricate geometries and tooling. This paper reviews the researches in WEDM of metal matrix composites and the relation between different process parameters like pulse on time, pulse off time, wire feed rate,voltage, wire tension, dielectric flow rate on the machining performances such as material removal rate (MRR), Kerf widthand surface roughness (SR). The future trends in WEDM researches were also recommended in this paper.