Abstract

Laterite ores are becoming the most important global source of nickel and cobalt. Pyrometallurgical processing of the laterites is still a dominant technology, but the share of nickel and cobalt produced by the application of various hydrometallurgical technologies is increasing. Hydrometallurgy is a less energy-demanding process, resulting in lower operational costs and environmental impacts. This review covers past technologies for hydrometallurgical processing of nickel and cobalt (Caron), current technologies (high-pressure acid leaching, atmospheric leaching, heap leaching), developing technologies (Direct nickel, Neomet) as well as prospective biotechnologies (Ferredox process).

Highlights

  • Lateritic ore bodies can be divided into three subtypes 3 : 1. Oxide laterites are mostly constituted of the limonite zone

  • Some of the processes were applied on a large production scale (HPAL, Caron, and heap leaching), some of them are on the pilot-scale of production (Direct nickel, Neomet), and Ferredox process is the theoretical concept based on laboratory-scale research

  • Global nickel production is swinging from production based on nickel sulfide minerals to production based on lateritic ore deposits

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Summary

Hydrometallurgical processing of laterites

The technologies were selected based on their application on commercial or pilot scale and innovative potential. Some of the processes were applied on a large production scale (HPAL, Caron, and heap leaching), some of them are on the pilot-scale of production (Direct nickel, Neomet), and Ferredox process is the theoretical concept based on laboratory-scale research

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