Review of the hydrogen embrittlement and interactions between hydrogen and microstructural interfaces in metallic alloys: Grain boundary, twin boundary, and nano-precipitate

Abstract

Due to its characteristic of low stress brittle fracture, hydrogen embrittlement (HE) is a great challenge for the alloys exposed to hydrogen-containing environments, threatening the safety and integrity of structural components. The physical and chemical status of the interfaces, among which grain boundary (GB), twin boundary (TB), and matrix/nano-precipitate interfaces (coherent, semi-coherent, and incoherent) are the representative ones, play a crucial role in determining the HE susceptibility of materials. Hence, this study mainly reviews recent progress in the interaction between hydrogen and these interfaces, i.e., 1) hydrogen-GB interaction (dominant HE mechanisms, crystallographic features of hydrogen-assisted intergranular cracking, and the strategies for resisting HE through GB segregation and GB engineering); 2) hydrogen-TB interaction (the effect of deformation/pre-existing twins on HE susceptibility, four types of TB-related cracking mechanisms, and the improvement of HE-tolerance by the control of pre-twins, gradient-twins, and twin orientations); and 3) hydrogen-precipitate interaction (hydrogen capacity, hydrogen trapping sites, hydrogen activation energy, and the effect of nano-precipitates on HE of alloys). The correlation between HE susceptibility, active HE mechanisms and their synergy (HELP + HEDE model), and three types of interfaces have been comprehensively summarized and discussed. Also, the strategies for the improvement of HE resistance are proposed in terms of the control of these microstructural interfaces in metallic alloys.