Review of phase change heat transfer enhancement by metal foam

Abstract

• Enhancement characteristics of metal foam on solid-liquid phase change heat transfer and liquid-gas phase change heat transfer are reviewed. • The mechanism of metal foam enhancing phase change heat transfer and the factors affecting the phase change heat transfer process are comprehensively discussed. • Existing methods for optimizing phase change heat transfer performance within metal foam are classified and evaluated. • The practical applications of metal foam enhanced phase change heat transfer in recent years are summarized and compared. • This review will lead to a better understanding on the designing and applying of efficient metal foam-phase change heat transfer systems. Metal foam is a novel multifunctional material with high porosity, high surface density, and excellent heat transfer performance. Embedding metal foams into phase change heat transfer systems can be used to improve the comprehensive heat transfer performance, which is receiving increasing attention in the field of thermal management. This paper focuses on the lasted advances in solid-liquid phase change heat transfer and liquid-gas phase change heat transfer within metal foams, and specifically analyzes the influencing factors on phase change heat transfer performance as well as the mechanism of metal foam effects on phase change heat transfer. Different optimized techniques for improving phase change heat transfer within metal foams and the current state of metal foam engineering applications for improving phase change heat transfer are reviewed and discussed. It is concluded that the addition of metal foam can significantly enhance the heat transfer performance of solid-liquid phase change systems and liquid-gas phase change systems, but it is accompanied by an inhibitory effect on natural convection, an obstructive effect on bubble overflow and an elevated effect on pressure drop. The application of gradient porous structure, metal foam fins, V-groove structure or changing the surface wettability of metal foam is a feasible way to alleviate the above problems. Meanwhile, it is pointed out that the heat transfer performance of phase change within metal foam is influenced by the interaction of various factors, and some key issues regarding the influence mechanism of PCM-device orientation, pore distribution, surface wettability, and structural properties on heat transfer performance still need to be studied to develop more efficient and compact heat sinks.