Abstract

Problem statement: This research reuses the water treatment sludge from a water treatment plant to make hollow concrete blocks. The main objectives are to increase the value of the water treatment sludge from a water treatment plant and to make a sustainable and profitable disposal alternative for the water treatment sludge. Attempts were made to utilize the water treatment sludge as a fine aggregate in the concrete mix for hollow concrete blocks. Approach: This study presented the results of these studies on potential applications of the water treatment sludge for beneficial uses. A concrete block is used as a building material in the construction of walls. The concrete block construction is gaining importance in developing countries. Results: The results in this study showed that the water treatment sludge mixtures can be used to produce hollow non-load bearing concrete blocks, while 10 and 20% water treatment sludge mixtures can be used to produce the hollow load bearing concrete blocks. Economically, the 10 and 20% water treatment sludge mixtures can reduce the cost at 0.64 and 1.05 Thai baht per block, respectively. The 50% of water treatment sludge ratio in mixture to make a hollow non-load bearing concrete block can reduce the maximum cost at 2.35 baht per block. Conclusion: Finally, the production of the hollow concrete blocks mixed with water treatment sludge use as a fine aggregate in hollow concrete blocks, could be a profitable disposal alternative in the future and would be of the highest value possible for the foreseeable future.

Highlights

  • Water treatment sludge is the sludge generated from the water treatment plant

  • It is first dried at 105°C before it is used as a fine aggregate in the concrete block mixtures

  • The results showed that all of the water treatment sludge ratios (10%, 20%, 30%, 40% and 50%) pass the compressive strength test from the Thai Industrial Standards for hollow non-load bearing concrete block

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Summary

Introduction

Water treatment sludge is the sludge generated from the water treatment plant. Most of the water treatment sludge is used as land filling. In Thailand, there are many water treatment plants resulting in an increasing of sludge which in turn increasing problems in disposal. The final destination of water treatment sludge affects the environment. Alternative technologies to dispose of water treatment sludge are essential. Incineration may be a profitable alternative technology of disposal but the final disposal of a huge quantity of water treatment sludge ash would pose another problem (Jones et al, 1977). This study was conducted to investigate the feasibility of using the water treatment sludge for producing concrete aggregates and concrete products like hollow concrete blocks

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