Abstract

The application of the high-frequency acoustic-emission (AE) technique in the condition monitoring of rotating machinery has been increasing of late. It has a major drawback, though, the attenuation of the signal, and as such, the AE sensor has to be close to its source. Two signal-processing methods, envelope analysis and wavelet transform, were found to be useful for detecting faults in the rolling element bearing and gearboxes. These methods have a disadvantage, though: their application is focused only on a component of the assembled machine. For example, envelope analysis is a powerful method for detecting faults in the bearing system, but it is not proper for use in the gear system. Thus, these methods could not be used to detect combined faults in the common assembled machines. Therefore, we propose a signal-processing method consisting of envelope analysis and DWT (discrete wavelet transform). In addition, a novel mother function optimized for the AE signal for DWT was extracted through a fatigue crack growth test, and is also proposed herein. Then the proposed method, called intensified envelope analysis (IEA), was used to detect the faults in the rolling element bearing and rotating shaft. According to the results, IEA can be a better signal processing method for the condition monitoring system using AE technique.

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