Abstract

Heat exchangers are expedients used to transfer of heat energy from one medium to other while preventing the two from mixing. Heat exchangers are hired in a selection of domestic, commercial, and industrial applications, such as air conditioning, power production, refrigeration, process industry, and manufacturing industry. A larger variation in the temperature affects property of non-Newtonian fluids, thus affects the uniform heat transfer process. This paper is primarily to deal the response analysis of different controllers that is regulating the outlet temperature of fluid inside the PHE is proposed. The cold fluid flow is highly influenced on the hot water temperature, the research work mainly focuses on controlling cold fluid flow. In order to attain the precise model of the system, a mathematical model by first principle methods and process history based methods were used. A PI, PID and Model Predictive Controller (MPC) are known for its better control action of the system. The controller’s performance analysed such as PI, PID and MPC controller to adjust the temperature of hot fluid outlet to a required setpoint. Performance criteria analysis value for various controllers are PI, PID and MPC. It is understood that MPC controller results lower value of performance measures compared to other controllers, this implies that it could track the setpoint by rejecting the external disturbances with less settling time and moderate oscillation. The transient performance and the error criteria of the controllers are investigated and the best controller to regulate the temperature is found out. It is found out that the MPC controller outperforms PI and PID controller from the results of simulation.

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