Response surface methodology and optimized synthesis of guar gum-based hydrogels with enhanced swelling capacity

Abstract

Guar gum based hydrogel was optimally synthesized using a response surface methodology (RSM) approach for enhanced swelling capacity. Maximization of the water absorption capacity of the synthesized hydrogel was achieved through sequential experimental design based optimization. A fractional factorial screening (Resolution-IV) approach was used to screen significant process variables for maximization of percentage swelling in phase-1. Studied reaction parameters were: (i) monomer concentration, (ii) initiator concentration, (iii) cross linker concentration, (iv) polymerization time, (v) reaction temperature, (vi) vacuum level, and (vii) pH of reaction mixture. A Pareto chart indicated monomer concentration, pH and initiator concentration as significant process variables which were further optimized using full factorial design (23) in phase-2. RSM based center composite design (CCD) was applied to maximize the percentage swelling for the two most significant variables (pH and initiator concentration) in phase-3. Statistical modeling using ANOVA predicted a near neutral range for pH (∼7.0) and an initiator concentration of 21–23 × 10−6 mol L−1 as optimum operating conditions for maximizing the percentage of swelling (5307%). Hydrogels were found to be highly pH sensitive and should be kept in a narrow range for maximization of percentage swelling. Thus, the sequential experimental design was helpful in achieving two fold increases in percentage swelling in a systematic way. Synthesized super absorbent polymers can be used as effective water-saving materials for horticultural and agricultural applications.