Abstract

A new version of an acoustic emission mode which is different from its traditional counterpart is discussed in view of applications for nondestructive testing. It is based on the effect of acoustic waves generation from the defect area in ambient air by local standing wave vibration developed in this area at the defect resonant frequency. Another approach which does not require preliminary knowledge of local defect-resonance frequency is one that uses wideband acoustic activation by a noise-like input signal. The acoustic emission field from the defect area is a “fingerprint” of the radiation source, and thus is applicable to defect detection and imaging. This enables the use of commercial microphone scanning for detecting and imaging various defects in composites. An improvement in the acoustic-emission scanning mode based on a multiple-axis robot is studied to applications to complex shape components. A rapid, full-field imaging of the acoustic-emission field is implemented by means of an array of microphones (acoustic camera). Numerous case studies validate the potential of the resonant acoustic-emission modes for integration in the defect imaging system based on inexpensive, fully acoustic instrumental components.

Highlights

  • The forecast for the global market of lightweight, fibre-reinforced composite materials projects about 40% growth by 2024 due to increasing demands in aerospace and transportation industries [1]

  • Because of the often-manual manufacturing of composite components, the structural parts have to go through 100% nondestructive testing (NDT)

  • Acoustic emission (AE) is an established NDT method based on monitoring transient, elastic wave packages in a material, which accompany irreversible changes in its internal structure [2]

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Summary

Introduction

The forecast for the global market of lightweight, fibre-reinforced composite materials projects about 40% growth by 2024 due to increasing demands in aerospace and transportation industries [1]. The calculations from (2) show that for cm-size defects in composites, the LDR frequencies are usually in the kHz-frequency range, while the coupling to ambient air must be accompanied by the airborne acoustic radiation.

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