Abstract

Additive manufacturing technology is a special processing technology that has developed rapidly in the past 30 years. The materials used are divided into powder and wire. Additive manufacturing technology using wire as the material has the advantages of high deposition rate, uniform composition, and high density. It has received increasingly more attention, especially for the high efficiency and rapid prototyping of large-size and complex-shaped components. Wire arc additive manufacturing has its unique advantages. The concept, connotation, and development history of arc additive manufacturing technology in foreign countries are reviewed, and the current research status of arc-based metal additive manufacturing technology is reviewed from the principles, development history, process, and practical application of arc additive manufacturing technology. It focuses on the forming system, forming material, residual stress and pores, and other defect controls of the technology, as well as the current methods of mechanical properties and process quality improvement, and the development prospects of arc additive manufacturing technology are prospected. The results show that the related research work of wire arc additive manufacturing technology is still mainly focused on the experimental research stage and has yet not gone deep into the exploration of the forming mechanism. The research work in this field should be more in-depth and systematic from the physical process of forming the molten pool system from the perspectives of stability, the organization evolution law, and performance optimization. We strive to carry out wire arc additive forming technology and theoretical research to promote the application of this technology in modern manufacturing.

Highlights

  • Additive manufacturing (AM) technology is based on the discrete-stacking principle, which uses the method of stacking materials layer by layer to manufacture the required parts

  • Wire arc additive manufacturing (WAAM) technology uses electric arcs as a heat source to melt the welding wire, adopts the principle of layer-by-layer cladding under program control, and is an advanced digital manufacturing technology that gradually forms a line-surface-body based on a three-dimensional digital model

  • Zhang et al addressed the problem that the height difference between the arc starting end and the arc extinguishing end gradually increased with the increase in the number of stacked layers during gas metal arc welding (GMAW) additive forming, and proposed the arc starting end, the vase, proposed the welding parameters needed for rapid prototyping using a welding robot,proposed and designed a set robot rapid prototyping system vase, the welding parameters needed for rapid[11,12]

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Summary

Introduction

Additive manufacturing (AM) technology is based on the discrete-stacking principle, which uses the method of stacking materials layer by layer to manufacture the required parts. For products with complex shapes and high raw material value, the fast and efficient production and processing characteristics of additive manufacturing technology are obvious. Wire arc additive manufacturing (WAAM) technology uses electric arcs as a heat source to melt the welding wire, adopts the principle of layer-by-layer cladding under program control, and is an advanced digital manufacturing technology that gradually forms a line-surface-body based on a three-dimensional digital model. Because the WAAM process is carried out in a high-temperature liquid metal transition-forming method, there are problems such as the accumulation of heat input and difficulty in controlling the shape and boundary. These problems seriously restrict the surface quality, dimensional accuracy, and mechanical properties of WAAM parts. Forming 5356 aluminum alloy parts by variable-polarity tungsten argon arc welding

Classification of WAAM Process
Based on GMAW
Based onGTAW
Based on PAW
Robotic WAAM System
Method
Application of Composite Energy Fields
Titanium Alloys
Aluminum Alloys and Steel
Functionally Gradient Materials
Residual Stresses and Distortion
Porosity
Crack and Delamination
Mechanical Properties
Hardness Distribution
Tensile Strength
Elongation
12. Elongation
13. Effect
14. Sample
Post-Process Heat Treatment
Interpass
Interpass Cooling
Peening and Ultrasonic Impact Treatment
18. Schematic
Findings
Conclusions and and Prospects
Full Text
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