Research on welding defect examination technique based on phased array ultrasonic for high voltage transformer oil tank welds

Abstract

Oil tank of high voltage transformer plates. During welding and operation, defects such as incomplete fusion, incomplete penetration , air holes and cracks may be produced which influence the integrity and density of the welds and the whole tank. In order to test the integrity of the shell weld of high-pressure transformer box and ensure no leakage of transformer oil, the phased array testing technology is used to detect the defects of the butt weld of the transformer oil tank. The characteristics of weld defect detection under the condition of incomplete penetration were studied, and the sound beam accessibility, process selection principle and probe selection principle were theoretically analyzed. The test tests were carried out on the artificial samples of the butt weld of the transformer oil tank plate. The results show that the phased array can effectively detect the defects in the weld of transformer tank shell under the condition of incomplete welding, and the imaging results are intuitive and easy to judge, which can effectively evaluate the integrity of transformer tank weld. During the process selection, the probe-wedge combination with appropriate front distance and detection Angle should be selected according to the wall thickness, weld penetration depth and crown width of the transformer oil tank. During defects judgment, the interference of structure echo wave and incomplete penetration area should be considered. The assistant defect positioning analysis based on incomplete penetration is also suggested.