Abstract

The flow inside axial-flow type multi-phase pumps is unstable at the conditions of high-speed and high gas volume fractions. The transient dynamic characteristics induced by the unstable flow will lead to pump vibration. Using the standard k–ε turbulence model, the standard wall equation, and the structured grid division technology, the transient dynamic characteristics of the pump at different gas volume fractions were computed by the SIMPLEC algorithm. The axial force and radial force on the pump were calculated by applying integral to the surface area of the computational domain. The results show that the pressurizing performance of the impeller degrades, the dynamic reaction on the blades decreases, while the force acting on the hub increases with the increasing of gas volume fractions. If the gas volume fraction reaches to a certain value, the direction of axial force on the multi-phase pump will change. The radial forces on the first- and last-stage impellers are non-uniformly distributed, and the pressure fluctuation is obvious, while the radial forces on the second-stage impeller and guide vanes are uniformly distributed, and the fluctuation amplitude is small. With the increasing of gas volume fractions, the radial forces on various components decrease gradually.

Highlights

  • Fossil oil and natural gas are important power sources and industrial chemicals

  • The analysis of transient dynamic characteristics of the axial-flow type multiphase pump can provide a new reference for studying the mechanism of vibration and noise at different gas volume fractions

  • The results show that the transient radial force varies within the scope of 3% of the average axial force during the rotating process of blades, so the fluctuation amplitude is small

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Summary

Introduction

Fossil oil and natural gas are important power sources and industrial chemicals. As two strategic materials, they are widely used in industrial, agricultural, military, domestic, and other fields. The researches on axial-flow type multi-phase pumps are mainly concentrated on the improvement of the hydraulic efficiency and the understanding of the gas-liquid two-phase flow mechanism.[14,15,16] Using the numerical modeling results of transient flow in an axialflow type multi-phase pump and by applying integral to the surface pressure of the computational domain, the axial force and radial force on the pump were obtained, and the dynamic characteristics of the pump were analyzed. The analysis of transient dynamic characteristics of the axial-flow type multiphase pump can provide a new reference for studying the mechanism of vibration and noise at different gas volume fractions. It has certain reference value for the optimal design of the structure of multiphase pumps. The numbers of grids determined in this calculation are 855,534 for the suction chamber, 692,624 for the delivery chamber, 528,219 for the impeller, and 461,768 for the guide vanes

Design parameters of the pump
Experimental study
Findings
Conclusion
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