Abstract

In order to assess the performance of a vehicle in the conceptual design stage, a square box model was proposed to predict the torsional stiffness and the first-order torsional frequency of Body-in-White. The structure of Body-in-White was decomposed into eight simple structural surfaces, from which a square box model was constructed. Based on the finite element method, modified shear stiffness of each simple structure surface was calculated and the torsional stiffness was obtained. Then, simple structural surfaces of Body-in-White were constructed into an eight degree-of-freedom series spring system to calculate the first-order torsional frequency. Furthermore, a multiobjective genetic algorithm was used to determine the thickness and structural reinforcement of panels with small stiffness, so as to achieve the goal of increasing the stiffness while reducing the mass of the panel. The result shows that the optimal values of thickness are reduced by around 9.9 percent without affecting their performance by the proposed method. Compared to the prediction results obtained with the complicated numerical simulation, the relative error of the square box model in predicting the torsional stiffness is 6.04 percent and in predicting the first-order torsional frequency is 0.95 percent, indicating that the prediction model is effective.

Highlights

  • E rest of this paper is organized as follows

  • For the existing problem of a complicated operation and high calculation cost to assess the properties of a BIW, a novel prediction method, which is collaborative square box model and MOGA, is presented to assess and optimize the properties of the BIW

  • One advantage of the square box model is that it builds an eight-DOF series spring system which is related to the torsional stiffness and the first-order torsional frequency

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Summary

Materials and Methods

According to equations (2) and (8), the torsional stiffness of BIW is as follows:. The modified expression of torsional stiffness for BIW is as follows: K. Equation (13) is an expression of the series spring system It is used as the equivalent model of the square box model so that the first-order torsional frequency of the BIW is calculated. E purpose of building the square box model is that the overall analysis of BIW is divided into the analysis of each SSS, which is simplified the design procedure.

Numerical Simulation and Optimization
A Fixed support B Displacement C Force
Design variable Constraint Objective function
Method
Conclusions

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