Abstract
Traditional hot-stamping products have super-high strength, but their plasticity is usually low and their integrated mechanical properties are not excellent. Functionally graded property structures, a relatively novel configuration with a higher material utilization rate, have increasingly captured the attention of researchers. Hot stamping parts with tailored properties display the characteristics of local high strength and high plasticity, which can make up for the limitations of conventional hot stamping and optimize the crash safety performance of vehicles. This new idea provides a means of personalized control in the hot-stamping process. In this paper, a new strategy of local induction heating and press hardening was used for the hot stamping of boron steel parts with tailored properties, of which the microstructure from the hard zone to the soft zone shows a gradient distribution consisting of a martensite phase, multiphase and initial phase, with the hardness ranging from 550 HV to 180 HV. The re-deformation characteristics of hot stamping parts with tailored properties have been studied through the uniaxial tensile test, in cooperation with digital image correlation (DIC) and electron backscattered diffraction (EBSD) techniques. The experiments show that there are easily observable strain distribution characteristics in the re-deformation of hot stamping parts with tailored properties. In the process of tensile deformation, the initial phase zone takes the role of deformation and energy absorption, with the maximum strain before necking reaching 0.32. The local misorientation of this zone was high, and a large number of low angle grain boundaries were formed, while the proportion of small angle grain boundaries increased from 13.5% to 63.3%, and the average grain size decreased from 8.15 μm to 3.43 μm. Meanwhile, the martensite zone takes on the role of anti-collision protection, with a maximum strain of only 0.006, and its local misorientation is mostly unchanged. The re-deformation experimental results show that the hot stamping of boron steel parts with tailored properties meets the functional requirements of a hard zone for anti-collision and a soft zone for energy absorption, suitable for automobile safety parts.
Highlights
Press-hardening steels (PHS) are steel plates with the highest strength grade of all automobile plates
The gradient structure was characterized and analyzed, and the re-deformation characteristics of different phase zones were studied by electron backscattered diffraction (EBSD) measurements and digital image correlation (DIC) technology, which verified that hot-stamping parts with tailored properties meet the function of a hard zone for anti-collision and a soft zone for energy absorption
The hard zone is heated to the austenite temperature range and is fully austenitized by heat preservation, whereas the soft zone is heated to the middle temperature, retaining its initial phase of boron steel, while partial austenitization occurs in the transition zone at a critical temperature
Summary
Press-hardening steels (PHS) are steel plates with the highest strength grade of all automobile plates. Only hardness tests and three-point bending tests are usually used to evaluate the strength and energy absorption performance of parts with tailored properties [20,21] These tests lack the characteristic analysis, mechanism research and sufficient experimental demonstration for the re-deformation of the tailored parts. The gradient structure was characterized and analyzed, and the re-deformation characteristics of different phase zones were studied by EBSD measurements and DIC technology, which verified that hot-stamping parts with tailored properties meet the function of a hard zone for anti-collision and a soft zone for energy absorption. The results of this research perfect the theory and application of hot stamping with tailored properties, and form a more complete closed-loop system
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