Research on the optimal scheme of 3E game for lightweight body-in-white under environmental protection policy

Zhensen Ding,Haifeng Fang,Bin Liu,Jinzhou Liu,Zhanhui Yao

doi:10.1177/16878140211037822

Abstract

Lightweight of body-in-white (BIW) can effectively achieve energy saving and emission reduction, is an important component of automobile lightweight, and how to ensure better economy while lightweight has attracted wide attention from industry and academia. This study deeply analyzed the stages of the full life cycle of internal combustion engine vehicle (ICEV) and battery electric vehicle (BEV), deconstructs the stages where the weight of BIW has a greater impact on the two, and introduces the concept of full-cycle closed-loop flow of materials to establish universal “Energy-Environment-Economy” Evaluation Model, also called 3E assessment model for auto components. In addition, the 3E-PSI model is established in combination with the PSI method, which further makes up for the shortcomings of the general 3E model that cannot select the optimal solution by considering energy consumption, emissions, and economy comprehensively. The 3E-PSI analysis of material lightweight of BIW is conducted, which takes the ICEV and BEV on the same platform as an example. The results show that in terms of energy consumption, the magnesium alloy BIW of the ICEV is the lowest, however, the aluminum alloy BIW of the BEV is the lowest. In terms of environmental emissions, magnesium alloy BIW is the lowest in both ICEV and BEV, which are 57% and 59.56% of ordinary mild steel BIW respectively; As far as economy is concerned, the ICEV have break-even points for all lightweight materials in the total mileage during lifetime, and the BEV only has a break-even point, that is, driving 78625.68 km, the cost of high-strength steel BIW is lower than ordinary low-carbon steel. In addition, the comprehensive optimal scheme of ICEV is BIW of magnesium alloy material, and the comprehensive optimal scheme of BEV is BIW of aluminum alloy material.

Highlights

Introduction standCoupled with the full outbreak of naturalAutomobile products have the characteristics of high technical complexity, high energy consumption, high emissions and high cost
In the face of the increasing non-tariff barriers built by China after entering the WTO, especially the ‘‘green barriers’’ and the increasingly stringent national green development policies and standards, energy saving and emission reduction have become an urgent need for automotive products to Center for Automotive Strategy and Policy Research, China Automotive Technology and Research Center Co., Ltd., Tianjin, China
Lightweight technology has become an important way of energy conservation and emission reduction

Summary

Introduction

Introduction standCoupled with the full outbreak of naturalAutomobile products have the characteristics of high technical complexity, high energy consumption, high emissions and high cost. There are three main ways for energy saving and emission reduction of automobile products. One is to develop new energy vehicles, especially battery electric vehicles; the second is to develop efficient engine technology; the third is to apply lightweight technology. New energy vehicles are in the initial stage, the bottleneck of battery technology and the shortage of charging facilities still need to be solved. The number of new energy vehicles in 2019 is only 3.81 million,[1] and there is still a long way to go for efficient engine technology to break through the bottleneck of 38%.2. Lightweight technology has become an important way of energy conservation and emission reduction The number of new energy vehicles in 2019 is only 3.81 million,[1] and there is still a long way to go for efficient engine technology to break through the bottleneck of 38%.2 lightweight technology has become an important way of energy conservation and emission reduction

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Results