Abstract

Hypersonic aircraft have achieved rapid development in the past decade, with flight speeds exceeding 5 Ma, posing a very severe aerodynamic and thermal environment for rudder structure. Especially for metal rudder wings, the extremely high temperature and temperature gradient makes the structural thermal response problem very prominent and complex. This article focuses on the study of the thermo-mechanical coupling response of the metal rudder wings of hypersonic aircraft in flight thermal environments. By simplifying the aerodynamic load and aerodynamic thermal environment under flight time sequence, a finite element model based on thermo-mechanical sequence coupling is established. The temperature, thermal stress, and deformation response curves of key parts are extracted, and the thermo-mechanical coupling response law of the rudder structure is explored. Based on the mechanical properties of structural materials at different temperatures, the corresponding relationship between stress and residual strength of key parts during flight time is obtained, and the safety factor of key parts of the structure is given.

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