Research on the influence of needle roughness of Pelton turbine on flow characteristics

Abstract

The needle in the jetting mechanism of Pelton turbine may be uneven on the surface of the needle due to the knife marks in the cutting process or the erosion of the sediment in the water flow, resulting in the surface roughness of the needle, which affects the flow at the wall. In order to study the influence of the surface roughness of the needle on the jet flow characteristics, the jet flow characteristics and sediment characteristics of the jetting mechanism under different roughnesses were analyzed in this paper. The results show that the flow characteristics of the smooth wall and the rough wall are obviously contrasted. With the increase of the needle roughness, the jet velocity of the jetting mechanism gradually decreases, the turbulent kinetic energy of the needle surface gradually increases, the shear stress on the needle surface gradually increases, the wear amount gradually increases, the wear area increases, and the efficiency of the jet mechanism with a 1mm roughness wall decreases by about 22.3% compared with the smooth wall.