Abstract

In this study, a calculation model was proposed to predict the motion locus of particles moving to a wall in boundary layers. The velocity of soft abrasive flow and the incident angle of the particles were obtained based on the results calculated by the mixture model and realizable k–ε model. After the model formed, the distributions of the dynamic pressure and the volume fraction of abrasive particles were analyzed and compared to experimental results. After analysis, it was found that the amount of removed material is positively correlated with the incident velocity and the volume fraction of abrasive particles, as well as the dynamic pressure on the surface of the workpiece. In addition, the comparison shows that the numerical simulation method is feasible to predict the flow field and effect of soft abrasive flow. In addition, it was found that the simulation results are consistent with the flow field distribution and machining effect. Therefore, this model can be used in design of constrained modules.

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