Abstract

The extremely fast electromagnetic induction heating system (EIHS) was recently introduced to improve the poor charge and discharge performance of lithium-ion batteries (LiBs) at low temperature. In this work, aimed to investigate the heating effect of EIHS, the accurate electrochemical-thermal coupling model, validated against the charging capacity calibration with various C-rates and HPPC tests at different environments, was developed in depth to reflect the electrochemical and heat transfer behaviors of the LiB exposed to external cool air during the electromagnetic induction heating process. When the copper coil was subjected to a sinusoidal alternating current (SAC) excitation at 10 A, 3 kHz, the LiB can be warmed up to 293.15 K from 243.15 K within 742 s with an even heat generation inside the LiB. The impact of the SAC parameters on the needed heating time was illustrated with time maps, a series of contours suggested that the heating velocity increase with the increase of both the amplitude and frequency. As compared with the low-temperature state, the internal resistance had a more than 3-fold decrease, which can improve the discharging voltage platform and terminal voltage output, thus increasing the pulse power and usable capacity. Neither noticeable capacity retention difference before and after the heating cycles nor obvious capacity loss discrepancy between the normal charge-discharge and heating cycle tests was found at the end of the 200 heating cycles, so the EIHS can achieve a good tradeoff among temperature rising effect, working behaviors and LiB cycle lifespan, which had a considerable potential to enhance the applicability of EVs (electric vehicles) in frigid weather. Moreover, a better heat transfer condition, higher material thermal conductivity and lower specific heat capacity play an important positive role on the improvement of temperature rising performance.

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