Abstract

The temperature difference between the hot and cold sides of thermoelectric modules is a key factor affecting the conversion efficiency of an automotive exhaust-based thermoelectric generator (TEG). In the work discussed in this paper the compatibility of TEG cooling unit and engine cooling system was studied on the basis of the heat transfer characteristics of the TEG. A new engine-cooling system in which a TEG cooling unit was inserted was simulated at high power and high vehicle speed, and at high power and low vehicle speed, to obtain temperatures and flow rates of critical inlets and outlets. The results show that coolant temperature exceeds its boiling point at high power and low vehicle speed, so the new system cannot meet cooling requirements under these conditions. Measures for improvement to optimize the cooling system are proposed, and provide a basis for future research.

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