Abstract

The blow-off impulse effect of a composite reinforced panel subjected to lightning strike is studied combing electric-thermal coupling with explicit dynamic methods. A finite element model of a composite reinforced panel is established under the action of 2.6/10.5 µs impulse current waveform with current peak 60 kA. Blow-off impulse elements are selected according to numerical results of electric-thermal coupling analysis. Elements failure, pressure, and von Mises stress distribution are discussed when blow-off impulse analysis is completed. The results show that the blow-off impulse effect can alter the damage forms of a composite reinforced panel and causes the damage distribution to deviate from the initial fiber direction in each layer. Elements failure modes around the blow-off impulse area are similar to that around the attachment area of the lightning strike. The blow-off impulse effect can well model the internal damage, concave pit, and bulge phenomenon around the attachment area. Additionally, pressure contours are not presented as an anisotropic characteristic but an isotropic characteristic under the blow-off impulse effect, which indicates that the mechanical behavior of composite materials presents as an anisotropic characteristic in low pressure while as an isotropic characteristic in high pressure. This method is suitable to evaluate shock damage of a composite reinforced panel induced by lightning strike.

Highlights

  • With the rapid development of aircraft industry, carbon fiber/epoxy reinforced composite materials have been widely used in aircraft design in recent decades for its advantages such as lightweight, high specific modulus, high specific strength and designability, etc

  • A method which integrates electric-thermal coupling with an explicit dynamic is put forward to study the blow-off impulse effect of a composite reinforced panel induced by lightning strike

  • The blow-off impulse effect can reflect the damage forms of the composite reinforced panel induced by lightning strike and should be considered

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Summary

Introduction

With the rapid development of aircraft industry, carbon fiber/epoxy reinforced composite materials have been widely used in aircraft design in recent decades for its advantages such as lightweight, high specific modulus, high specific strength and designability, etc. The vapor spatter phenomenon which leads to a thermal explosion will occur when the internal pressure exceeds the constraint strength of surrounding materials, resulting in a reverse impact effect on the composite structure. This impact effect can be called the blow-off impulse effect [2]. The results reveal that lightning currents lead to a significant temperature rise around the attachment area, which is a result of the intense Joule heat effect generated in electric conductive fibers. A method which integrates electric-thermal coupling with an explicit dynamic is put forward to study the blow-off impulse effect of a composite reinforced panel induced by lightning strike. The research achievements can be applied to the analysis of the damage mechanism of composite materials under the action of lightning strike, which has great engineering significance

Main Material Parameters
Structure and Finite Element Models of a Composite Reinforced Panel
Blow-Off Impulse Model of a Composite Reinforced Panel
Blow-off Impulse Model of a Composite Reinforced Panel
Analysis of Electric-Thermal Coupling
Temperature
Analysis of the Blow-Off Impulse
10. Contours of von von Mises
14. Pressure
Conclusions
Full Text
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