Research on surface roughness prediction in turning Inconel 718 based on Gaussian process regression

Abstract

Nickel-based alloy Inconel 718 is widely used in aircraft engine industry because of its good mechanical properties. Inconel 718 is a typical difficult-to-machine material and its price is relatively expensive. Therefore, accurate prediction of Inconel 718 machined surface roughness with small sample space can improve machining efficiency, optimize process parameters and reduce machining cost. In this paper, a method is proposed to characterize the influence of cutting parameters on roughness by stablishing the corresponding relationship between the proportional hyperparameters in the multivariate kernel function and the cutting speed, cutting deep, feed rate and the rake angle of the tool. A multi input single output (MISO) multivariate Gaussian process regression (GPR) surface roughness prediction model with cutting speed, cutting depth, feed rate and tool rake angle as input variables and surface roughness as output variables is established. The model can not only output the predicted value of surface roughness, but also give the reliability of the predicted value. Experimental results show that the proportional hyperparameter has an independent adjustment function, and the influence of the process parameters characterized by the proportional hyperparameter on the surface roughness is consistent with the experimental results. The experimental results show that the average relative error of MISO multivariate GPR surface roughness prediction model proposed in this paper is 1.5%, which can accurately predict the surface roughness in small sample space.