Research on Plasma Electric Arc Granulation Processes of the Ural Region Mineral Raw Materials to Welding Materials for Submerged Arc Welding

Abstract

This article offers a qualitatively new approach for production fused welding fluxes granules, based on the use of a plasma arc and the Ural region raw materials that have a particularly low content of harmful impurities. The processes of fused welding flux granules forming from the Ural region mineral raw materials under the impact of a highly concentrated energy source have been studied. A new fused welding flux for submerged arc welding is produced by plasma electric arc granulation, and has required shape and fractional, chemical and phase composition of the particles. This research presents experimental and theoretical studies of interaction processes of fine-dispersed batch from mineral raw materials with a highly concentrated energy source, aimed at obtaining new information about the basic patterns of the formation, structure and composition of resulting granules of functional materials, such as welding fused fluxes.