Abstract

Mechanical errors seriously affect the transmission performance of mechanical structure, especially for high-precision mechanical structure. With the development of virtual simulation technology, the performance test of mechanical structure in virtual environment is gradually applied. Under the background, this paper takes the movable tooth reducer as the research object and puts forward a virtual performance test method by combing test errors with virtual simulation technology. The tooth profile errors of key components of the reducer are obtained by optical scanning, and the simulation test is carried out. Meanwhile, the accuracy of the simulation test is verified by the implementation of vibration test. The results show that both the simulated vibration acceleration and the experimental test vibration acceleration show a double-peak variation trend, and the frequency difference between the two peaks is less than 5%. Therefore, the simulation test method proposed in this paper can effectively evaluate the performance of mechanical structures.

Highlights

  • Transmission efficiencyThe transmission efficiency is the ratio of the output power of the movable tooth reducer to the input power

  • Mechanical errors seriously affect the transmission performance of mechanical structure, especially for high-precision mechanical structure

  • The transmission efficiency of the virtual prototype with errors is reduced by 15% and tends to stabilize later, which indicates that the processing error leads to the reduction of the transmission efficiency of the movable tooth reducer

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Summary

Transmission efficiency

The transmission efficiency is the ratio of the output power of the movable tooth reducer to the input power. According to the principle of mechanical transmission efficiency, the formula for calculating the efficiency of the movable tooth reducer is η = Pout Pin (1). Where: Pin is the input power; Pout is the output power. In the virtual test of its transmission efficiency, the rotation speed and torque of the input shaft and output shaft are measured. Considering that the rotation speed and torque will fluctuate in the actual test process, the test data needs to be processed and the input The input torque and output speed are averaged and their calculation formula is as follows

Vibration characteristics
Tooth profile detection test of movable tooth prototype
Virtual test of transmission efficiency
Virtual test of vibration characteristics
Test verification
Findings
Conclusion
Full Text
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