Research on packaging optimization in customized panel furniture enterprises

Abstract

Various information systems have been implemented in most of the customized panel furniture companies in China, resulting in increased production difficulty and informational isolation. Enterprises need to adopt more systematic, scientific, and information-based methods to guide the production on the shop floor. Packaging optimization is important because it promotes sustainable development in furniture enterprise. Through the examination of the packaging process in customized panel furniture companies, this study investigated the bottleneck problems of the packaging process, which are predominantly focused on the calculation of the optimal packaging scheme and the upgrade of information systems. After exploring the theories and methods to solve the existing bottleneck problems, the heuristic algorithm was applied to obtain the optimal packaging schemes and complete the upgrade of packaging process information system. Based on the intelligent packaging software in company A, the Taguchi method was applied to find the best optimization parameters, which was proven effective in comparison with the original packaging solution. The number of packaging was decreased by 3.0%, and the amount of packaging corrugated paper decreased by 12.4. The packaging efficiency represented by the total packaging time showed a significant improvement despite the unit packaging time having increased by 2.0%.