Abstract

There are alternating impact loads for the diesel engine cylinder block. The topology optimization of the extreme single-working condition cannot guarantee its overall mechanical performance, and the traditional multiworking condition optimization has the problem that the weight coefficients are difficult to determine. Thus, a multiobjective topology optimization method based on analytic hierarchy process is proposed. Firstly, the static, dynamic characteristics and structure efficiency are calculated by the finite element analysis which indicates the direction of topology optimization for the cylinder block. The hierarchical structure model of topology optimization, including 12 weighting coefficients, is constructed considering static multiworking condition stiffness and dynamic multiorder natural frequency. The comprehensive evaluation function for the cylinder block is established by the compromise programming method and the weight coefficients are determined based on analytic hierarchy process. The optimization mathematical model is established and the multiobjective topology optimization of the cylinder block is carried out. The optimization results show that the proposed method can take into account structural multiworking condition performance, which has obvious advantages over the single objective topology optimization. The simulation results show that the static and dynamic characteristics are improved to some extent and the overall mechanical performance of the new model is more uniform with a 5.22% reduction in weight. It shows that the topology structure of the cylinder block is more reasonable.

Highlights

  • With the rapid and sustained development of automobile manufacturing industry all over the world, automobile ownership has increased greatly and the energy and environment issues are becoming more and more prominent

  • The comprehensive evaluation function for the cylinder block is established by the compromise programming method and the weight coefficients are determined based on analytic hierarchy process

  • This paper presents a multiobjective topology optimization method based on analytic hierarchy process (AHP) which is applied to a certain four-cylinder diesel engine cylinder block

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Summary

Introduction

With the rapid and sustained development of automobile manufacturing industry all over the world, automobile ownership has increased greatly and the energy and environment issues are becoming more and more prominent. The cylinder block is the main structure and the heaviest part of the diesel engine; it must have sufficient stiffness and strength to support a variety of loads. The design and optimization for the cylinder block mainly adopt traditional method combining finite element analysis (FEA) with engineering experience to check its strength and stiffness [2, 3]. The topology optimization method can provide lightweight and efficient structure form in the conceptual design stage, which has been widely concerned [5,6,7]. The application of topology optimization for the cylinder block has made some progress and the research mainly focuses on the extreme working condition [11, 12]. There are alternating impact loads in the working process

Results
Multiobjective Topology Optimization Method
Structure Analysis
Optimization Space Analysis
Topology Optimization Mathematical Model Based on AHP
A Other regions block A-A
Results and Discussion
Conclusion
Conflicts of Interest
Full Text
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