Abstract

To address the problems of mismatch, poor flexibility and low accuracy of ordinary manipulators in the complex special deflagration work process, this paper proposes a new five-degree-of-freedom (5-DOF) folding deflagration manipulator. Firstly, the overall structure of the explosion-expulsion manipulator is introduced. The redundant degrees of freedom are formed by the parallel joint axes of the shoulder joint, elbow joint and wrist pitching joint, which increase the flexibility of the mechanism. Aiming at a complex system with multiple degrees of freedom and strong coupling of the manipulator, the virtual joint is introduced, the corresponding forward kinematics model is established by D–H method, and the inverse kinematics solution of the manipulator is derived by analytical method. In the MATLAB platform, the workspace of the manipulator is analyzed by Monte Carlo pseudo-random number method. The quintic polynomial interpolation method is used to simulate the deflagration task in joint space. Finally, the actual prototype experiment is carried out using the data obtained by simulation. The trajectory planning using the quintic polynomial interpolation method can ensure the smooth movement of the manipulator and high accuracy of operation. Furthermore, the trajectory is basically consistent with the simulation trajectory, which can realize the work requirements of putting the object into the explosion-proof tank. The new 5-DOF folding deflagration manipulator designed in this paper has stable motion and strong robustness, which can be used for deflagration during the COVID-19 epidemic.

Highlights

  • In 2020, a sudden outbreak of the COVID-19 epidemic brought great changes to our lives

  • Automatic explosive ordnance disposal (EOD) robots can replace humans to work in an unknown environment, including reconnaissance, detection, explosive disposal, transportation of explosives, and so on

  • This paper proposes a foldable manipulator applied to the EOD robot, and the D–H parameter method is used to introduce the virtual joint, so as to establish the forward kinematics model of the manipulator

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Summary

Introduction

In 2020, a sudden outbreak of the COVID-19 epidemic brought great changes to our lives. The manipulators the EOD robots on the market are equipped with, such as ABB, YASKAWA and KUKA manipulators, are self-designed according to the robots’ chassis and do not have universal application. Most of the manipulators in the market do not match the mobile platform used in this paper, and their degrees of freedom and accuracy cannot meet the requirements of explosive removal. Aiming at the problems of mismatching poor flexibility and low precision of the ordinary manipulator in complex special explosive ordnance disposal processes, a new type of 5-DOF manipulator is proposed in this paper. The rest of this paper is arranged as follows: Section 2 briefly introduces the composition of the EOD robot and the design and analysis of the manipulator mechanism.

Mechanism Design
Forward Kinematics Analysis
Inverse Kinematics Analysis
Manipulator Workspace Verification
Robot Prototype Experiment
Experimental Verification of Manipulator
Conclusions
Full Text
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