Abstract

In order to solve the problem of frequent body and buffer layer discharge ablation of Corrugated Aluminum Sheath XLPE cable in China, in this paper, the discharging principle and influencing factors caused by corrugated aluminum sheathed cables are analyzed, and a smooth aluminum sheathed cable design scheme to slow down the discharge ablation phenomenon is proposed. Furthermore, the production process of smooth aluminum sheath high voltage cable is deeply studied, and the integrated new process production line is designed. The nano-mold drawing process of the aluminum sheath (Compact Wheel Diameter Reduction), the multi-layer co-extrusion process of the anti-corrosion layer (Hot Melt Adhesive), the outer sheath and the conductive layer are developed, the buffer layer structure is optimized, and a number of technologies such as wire cloth are added. Finally, the application and technical effect of the smooth aluminum sheath are analyzed, which provides a reference for the production and practical engineering application of the smooth aluminum sheath technology.

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